Next-Gen Manufacturing Ecosystem
Our Intelligent LED Factory Solution is designed for manufacturers seeking maximum throughput without compromising quality. We provide a full package including state-of-the-art SMT lines, advanced calibration systems, and integrated ERP management.
With over a decade of expertise, Spaisen ensures your production facility is equipped to handle the most demanding pixel pitches and largest scale orders with ease.
Three Pillars of Precision
Diode Placement
High-speed placement of millions of LED diodes with micron-level accuracy, ensuring consistent performance across every panel.
Stress Testing
Continuous 72-hour stress testing under various environmental conditions to guarantee long-term stability and color uniformity.
Calibration
Automated software-driven calibration that balances brightness and color across individual modules for a seamless visual experience.
Core Infrastructure
High-Velocity Diode Mounts
Proprietary mounting tech capable of handling 0.6mm pixel pitch with 99.99% yield rates.
Nitrogen Reflow Ovens
Oxygen-free environment for oxidation-free soldering, crucial for ultra-fine micro-LED components.
Global Success Stories
Shenzhen 5.0 Smart Cluster
A fully automated facility producing 10,000 sqm of high-resolution indoor panels monthly. Integrated Spaisen SMT lines reduced labor costs by 40% and improved energy efficiency by 25%.
Frankfurt Manufacturing Hub
Modernized a legacy assembly plant into a world-class LED production center, specializing in outdoor DOOH screens with specialized UV-resistance coating processes.